At ASR MetalX, we operate an integrated lead-acid battery recycling facility designed to maximize material recovery while ensuring environmental protection, operational safety, and regulatory compliance. Our recycling process combines mechanical and automated dismantling, material separation, controlled smelting, metallurgical refining to recover high-purity secondary lead while ensuring compliance with environmental standards.
Using scientifically engineered recycling systems, we efficiently recover lead, polypropylene plastic, and electrolyte from spent lead-acid batteries, transforming hazardous waste into valuable raw materials that support India’s circular economy.
Our advanced Air Pollution Control Devices (APCDs) effectively capture dust and process emissions, significantly reducing air pollution and ensuring environmentally responsible operations.
Spent lead-acid batteries are processed through a semi-automated battery breaking system. Batteries are manually opened, dismantled, and segregated under controlled conditions to ensure safe handling, efficient recovery of valuable materials, and minimal contamination.
The process includes:
Lead-bearing materials are transferred using forklift and material handling equipment from the battery breaking area to the rotary smelting furnace for charging.
Key benefits:
Recovered lead materials are processed in energy-efficient rotary/reverberatory furnaces under controlled temperatures.
The smelting process enables:
Molten lead undergoes controlled refining using specialized fluxes and alloying practices to remove impurities and achieve:
Every batch is tested before casting.
Environmental protection is integrated throughout the plant using:
These systems capture lead particulates and maintain emissions within CPCB/SPCB prescribed limits.
Battery acid and process wastewater are managed through a dedicated treatment system.
The process includes:
At ASR MetalX, environmental safeguards are integrated into every stage of the recycling process.
At ASR MetalX, sustainability is driven by engineering excellence. Our integrated recycling technology enables maximum recovery of valuable materials while minimizing emissions, conserving natural resources, and reducing environmental impact. By transforming hazardous battery waste into high-quality secondary lead, we support cleaner manufacturing, responsible resource management, and India’s transition toward a circular economy.
Sell used batteries or source recycled lead with confidence
ASR recycles lead-acid batteries into high-quality lead using eco-friendly processes, safely managing waste while connecting battery sellers with buyers of pure lead and alloys
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